Trusted Manufacturer of Potato Chips Machinery

 

Turnkey Potato Chips Production Solutions

Potato Chips & French Fries Manufacturing Equipment

Turnkey Solution for Potato Chips Project

For producing the world’s best tasting potato chips & French fries

 

We design, produce, and install our potato chips machines and potato chips processing lines for potato chips & frozen French fries production. We also provide professional training for your staff so they are able to operate and maintain the potato chips machines smoothly.

fully automatic potato chips manufacturing line with competitive price

  • Capacities for choice: 100-150kg/hr, 200-250kg/hr, 350-400kg/h, and 400-500kg/hr.
  • The proportion of potatoes and output potato chips is about 4:1.
  • Fully automatic, only need 6-8 person to operate, so it improves the production efficiency and reduces the cost of production largely.
fully automatic frozen french fries manufacturing line expecting your expectations

  • We have different capacity for your choice: output 300kg/h, 500kg/h, 1000kg/h, 1500kg/h, 2000kg/h, etc
  • Standard cutting size: 7mm. Other cutting sizes are custom-made by changing the blade.
  • The thickness and size could be adjusted totally as per your preference.

  • We have different capacity for your choice: output 300kg/h, 500kg/h, 1000kg/h, 1500kg/h, 2000kg/h, etc
  • Standard cutting size: 7mm. Other cutting sizes are custom-made by changing the blade.
  • The thickness and size could be adjusted totally as per your preference.
fully automatic frozen french fries manufacturing line expecting your expectations
Semi-automatic potato chips production line for making crispiest potato chips

  • We can make the plant as per your local voltage. Please confirm the voltage before production.
  • We can supply you with the formula for making fried potato chips for free.
  • We offer three different outputs capacities (30 kg/h, 50 kg/h, 100 kg/h) for various potato chips sellers.
semi-automatic frozen French fries production line for making best frozen french fries

  • Output capacities for choice: 100 kg/h, 200 kg/h, and 300 kg/h.
  • It is better to have one worker for each machine. Or one worker for 2 machines.
  • We can supply you with the formula for making frozen french fries for free.
  • Besides potatoes, the raw materials could be sweet potato, carrot, cassava, and other vegetables.
  • Has advantages like low one-time investment, low energy consumption, multi-function, small volume, high profits, easy to use and maintain, etc.

  • Output capacities for choice: 100 kg/h, 200 kg/h, and 300 kg/h.
  • It is better to have one worker for each machine. Or one worker for 2 machines.
  • We can supply you with the formula for making frozen french fries for free.
  • Besides potatoes, the raw materials could be sweet potato, carrot, cassava, and other vegetables.
  • Has advantages like low one-time investment, low energy consumption, multi-function, small volume, high profits, easy to use and maintain, etc.
semi-automatic frozen French fries production line for making best frozen french fries

How to Produce Potato Chips & French Fries?

Processing Step by Step
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1. WASHING & PEELING

Potato peeler machines make potatoes peeling work easy and simple. They are secure & simple to use, quick work of all your potato peeling needs. By means of the integrated top-water spraying, the products are washed during peeling.

Emery drum peeling machine (300/ 500/ 800 kg/h)

Widely used in small potato chips/french fries making line.
The screw & brush roller potato washing peeling machine adopts 9 brush rollers, the spiral discharge, and the spraying device, which has a strong cleaning ability for fully washing and peeling potatoes and removing sands, dust, and other impurities, without damage to materials.
Capacity for choice: 2000kg/h, 2400kg/h, 3000kg/h
High peeling rate, up to 98%.
For fully automatic chips/fries plant
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2. CUTTING

TONKIA provides commercial, precision, high-quality potato slicing machines to fit your potato chips line. The durable cutting solutions are backed by heavy-duty parts and reliable service. Ideal for cutting chips in the optimal length with the least cutting loss.

2 types of quality french fries cutting machines for choice, to cut potatoes into regular fries and crinkle fries and create delicious uniformly sized French fries. Ideal for restaurants, large kitchens, and french fries production plants.

Crinkle Fries Cutting Machine (600kg/h, 1000kg/h)

The cutting size is adjustable.
Easy to operate with high efficiency, especially for industrial use.
A leader in producing top-quality french fries with very little waste.
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3. BLANCHING

It can effectively protect the original vivid color of the potato strips/potato chip, improve the softness of the cells and facilitate the evaporation of water. Suitable for semi-automatic potato chips/ french fries production line.

Capacity: 100kg/h, 200kg/h, 300kg/h, 400kg/h

Heating methods: electric heating or gas heating

Blanching time: 60-90 seconds
Blanching temperature: 90-95℃
Made of 304 stainless steel.
The upper and lower parts of the equipment are equipped with a mesh belt to ensure that the material is completely soaked in the hot water. The upper cover is equipped with a lifting device to facilitate internal cleaning, and the lower end is equipped with a sewage outlet to facilitate the cleaning of equipment. The unique insulation system is more energy-saving.
For fully automatic potato chips/ French fries plants.
Made of 304 stainless steel.
Capacity: 300kg/h, 1000kg/h, 2000kg/h
Heating method: electric heating or gas heating
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4. DEWATERING

The potato dewatering machine is used for removing the surface water from the slices, strips, dices of the cleaned or soaked fruits and vegetables like potato, sweet potato, cucumber, apples, bananas, etc.

Centrifugal dewatering machine (300kg/h, 400kg/h, 500kg/h, 700kg/h for choice)

Vibration dewatering machine (300kg/h, 400kg/h for choice)

The continuous potato slices dehydrator machine adopts multiple high-pressure fans to remove the surface water of blanched potato slices.
For fully automatic potato chips/ fries plant.
Two types of potato dewatering machines for choice: flat type mesh belt unit and turnover mesh belt unit.
The conveying speed of the mesh belt can be adjusted to meet the requirement of the products.
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5. FRYING

These market-leading batch fryers are used to produce potato chips/french fries on a small and medium scale. As the industry standard, our potato chip fryers deliver superior product quality, clean operation, and total reliability.

Manual Basket Batch Fryer (50/ 100/ 150/ 200 kg/h)

Automatic round pot fryer (100 /150 /200 kg/h)

Precisely control temperature, product, and oil flow for superior potato chips with uniform color. You can adjust the temperature with the same fryer to produce different styles for greater return on your equipment investment.
For fully automatic potato chips/ frozen French fries manufacturing plants.
For frying chips, it is better to set temperature to 180°C for 3-5 mins.
Equipped with chips spreading system to avoid chips sticking together.
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6. DEOILING

3 types of deoiling machines for choice.  For de-oiling after frying, so as to keep the appearance of the potato chips or French fries beautiful, and remove the excess oil on the surface of the material, which is not only conducive to saving oil but also convenient for the next seasoning or freezing.

Centrifugal Deoiling Machine (300/ 400/ 500/ 700 kg/h)

Vibration deoiling machine (300 kg/h, 400 kg/h)

Uses powerful air blower to blow down the remaining oil. It is the necessary equipment for the automatic chips production line and french fries processing line. It is usually equipped behind the vibration dewatering/deoiling machine for further drying or cooling of the product.
The whole machine is made of stainless steel.
It is continuous type. The efficiency is good.
The blower is powerful and it can blow down surplus oil on the surface of products. The blow angle can be adjusted.
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7. FLAVORING for CHIPS

This octagonal seasoning machine is widely used for snack food flavoring, seasoning powder mixing, liquid seasoning, coating, pulping, and so on. Widely used in the small-scale potato chips plant.
Machine material adopts SUS304 stainless steel.
Manual feeding and discharging.

The vibrating motor to make the seasoning more even and uniform.

The rotary drum flavoring machine is a fully automatic flavoring machine. It can make processed foods with seasonings fully mixed and uniform in a short time. With the convenient operation, high output, and performance.

It is made of 304 stainless steel with a thickness of 2mm.

Automatic seasoning, with seasoning powder shaking device.

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7. FREEZING FOR FRIES

Our batch freezer can make fast freezing, ice crystals are lesser, low consumption. No need to make installation, and can use immediately after connecting the power.

Freezing time: 30-50min/batch.

This machine is to freeze the french fries in -30~-35℃.

Feeding temperature: +20℃, output temperature: -18℃.

The fries go through successive freezing tunnels to bring them to a temperature of -18°C. The freezing time is 7-35 minutes (Adjustable).

Made of SUS304 stainless steel.

Our tunnel freezers are still the perfect choice to freeze or chill fine bulk products such as diced vegetables, fruits, ground meats, fish, and poultry, albeit at enormous volumes.

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8. PACKING

This vacuum packaging sealer machine can fill nitrogen, but need to fill french fries/potato chips/banana chips/plantain chips by manual, it is mostly used in the semi-automatic potato chips making line or semi-automatic frozen French fries making line.

Packing capacity for choice: 60-160 times/h, 90-360 times/h.

The sealer machine can realize both nitrogens filling packaging and vacuum packaging.

Auto-coding system can be equipped based on your requirement.

It can complete the whole procedure of feeding, measuring, bagging, date printing, nitrogen filling ( if need), finished product out-putting automatically. This vertical packing machine is the most popular packaging machine in the medium & large potato chips/ French Fries plant.

Adjustable packaging speed and specified range, flexible packing.

Composed of a basic packing machine, 10 /14 heads combination weigher, supporting platform, Z type material conveyor with vibration feeder, and finished bags conveyor.

The way of bag making: the machine can make pillow-type bags and standing bags according to customers’ requirements.

Our Promise To You

At the completion of the project, all objectives and critical criteria will be met and the results will overwhelmingly surpass all expectations.

Product Quality

TONKIA has been leading the advancement of potato chips & French fries processing equipment production through new ways of thinking and creative technology for years. Our customers know they can count on us to deliver results.

big manufacuring workshop for potato chips equipment

Company Strength

TONKIA develops the world’s most advanced potato chips & french fries machines, such as potato washing peeling machines, cutting machines, frying machines, flavoring machines, packaging machines, etc., and designs integrated customized processing lines featuring start to finish integration. Customers around the world use TONKIA machines to produce the most tasting potato chips & French fries to maximize output and minimize waste.

supply timely services and support

Service & support

  • Free technical guidance and training.
  • Assist customers to install and debug the equipment.
  • Timely supply of vulnerable parts and accessories.
  • 24 hours online for customers’ consultation.

How To Order?

1. Contact Us

  • Firstly, you can check the website carefully. And let us know your requirement, just like the capacity, your workshop size, etc.
  • Then we can recommend you the most suitable quotation.
  • Please advise your email/WhatsApp/WeChat, etc. We assure you of our quick response.

    2. Visit

    • If the quotation sheet is acceptable, you can visit our factory to check the machines.
    • We can have further discussion in detail in person.
    • And also, it is also ok that you can confirm the order by email /WhatsApp/ WeChat, etc.
    • We will make sure about the quality and all details as per your requirement.

    3.Drawings

    • Before the production, our engineers will design the production lines according to your requirements and factory layout
    • Make sure the line fits the workshop perfectly, especially for the automatic plant.

    4.Finalize contract

    • When specifications and details of all machines are confirmed, including the price, payment, shipping time, etc, we can conclude the deals.
    • We will send you the proforma invoice or sales contract for you to check.
    • If all is ok, you can sign the contract and make the payment.

    5.Producing

    • We will make the production immediately upon the first payment receipt.
    • The sales will follow up on the production progress and keep you updated.

    6.Inspection

    • When all the machines are finished, we will assemble the line in our workshop and take photos of each machine.
    • And also we will make the testing and shoot you the video for your inspection.
    • If time is available, you can come or arrange an inspection man to our factory to make an inspection before shipment.

    7. Package and Shipment

    • As for the small potato chips/ french fries production lines, we will pack them into a wooden box for safety reasons.
    • As for the big potato chips/ french fries plant, we will transport the container to our factory.
    • We will Load the machines into containers and fix them strongly into the container to make sure the safe shipment.

    8.Installation

    • After the machines arrived, we will arrange our engineers to your factory for installation and commission the running.
    • Make sure the line is correctly assembled and smoothly working.
    • And also we will train your engineers to operate the machines correctly and smoothly.

    9.After-sale service

    • If you have any problem during the operation, please contact us at any time.
    • Our sales and engineers will try our best to help to solve it.
    • If necessary, our engineers will be sent to your factory to solve the problems.

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